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Email:David@tmaxcn.com
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Item No.:
TMAX-YS-BZP200Payment:
L/C, T/T, Western Union, Credit Cards, PaypalProduct origin:
ChinaShipping port:
Xiamen PortLead Time:
5 DaysCertificate:
CE, IOS, ROHS, SGS, UL CertificateWarranty:
Two years limited warranty with lifetime technical support
1.Introduction
1.1 Equipment Overview
TMAX-YS-BZP200 is a high-accuracy automatic stacking machine with many advanced features to ensure a stable, repeatable and precise electrode stacking. In its "Z" fashion stacking method, Anode and Cathode electrodes are alternatively stacked with the seperator film in between.
1.2 Workflow
The separator takes the initiative to unwind and is led into the stacking table through the tension mechanism; the stacking table drives the separator to move back and forth to place the electrodes; the positive and negative electrodes are taken out from the left two material boxes by two sets of suction cups of the manipulator respectively, and then stacked on the stacking table after accurate positioning; after stacking, the battery core is transferred to the tail roll gluing station by the manipulator, and the tail roll is automatic ; the separator is cut off and automatically tapped.
The process flow chart is as follows:
1.3 Equipment features
1.3.1 Separator: active unwinding; tension control;separator deviation correction; separator electrostatic removal; separator alignment accuracy±0.5mm;
1.3.2 High precision: through the precise positioning of the electrode, the overall precision of the electrode in the stacking is guaranteed to be±0.3mm;
1.3.3 High efficiency: stacking speed can reach 0.6s~1s/pcs;
1.3.4 Dust protection: the material box and pre positioning are equipped with effective dust protection mechanism;
1.3.5 Reliability: the modules with high precision and constant motion of the equipment are fixed with locating pins;
1.3.6 Accurate electrode stacking number: missing electrode detection protection; anti extra electrode piece mechanism; extra electrode detection mechanism, effectively preventing extra electrodes from stacking into the battery core.
1.3.7 Electrode tab detection: detect the electrode with damaged tab and prevent it from stacking into the battery core mistakenly.
1.3.8 It can be confirmed according to the customer's requirements, realize the switch of the material box through the handling of the manipulator, and cooperate with the automatic production line to automatically load and unload the material box.
1.3.9 It can be confirmed according to the customer's requirements, and the stacked battery cores can be automatically unloading to the next assembly line.
2.Standard composition
No. |
Components name |
Qty/set |
Remark |
1 |
Automatic feeding mechanism of material box |
2 |
Plug-in type special material box, two sets for positive and negative electrodes, size adjustable; |
2 |
Electrode loading auxiliary mechanism |
2 |
Brush and shaker mechanism; air blowing and dust suction device; prevent extra electrode problem |
3 |
Electrode loading and jacking mechanism |
2 |
Guarantee the manipulator to absorb the electrodes reliably; automatic shutdown alarm in case of material shortage |
4 |
Separator tension control mechanism |
1 |
Separator active unwinding, constant tension |
4.1 |
Separator correction system |
1 |
Unwinding and correcting deviation; |
5 |
Mechanical pre positioning module |
2 |
Mechanical precise positioning; dust collection device; and equipped with dust collection mechanism |
5.1 |
Multipieces detection |
2 |
Ultrasonic thickness detection to prevent extra pieces from entering the battery core; |
6 |
Stacking manipulator |
2 |
Servo drive ensures that the manipulator can grasp and place the electrodes reliably |
7 |
Loading suction cup mechanism |
4 |
Two sets of vacuum nozzle type and two sets of suction plate type |
8 |
Stacking table |
1 |
Servo drive stacking table translation and lifting: precise ball screw to realize stacking table reciprocating movement |
9 |
Manipulator clamping module |
1 |
Manipulator realizes the transfer of battery core automatically |
10 |
Separator cut-off mechanism |
1 |
One set of hot knife mechanism, cut off after determining the tail coil length |
11 |
Adhesive tape side sticking mechanism |
1 |
The position and quantity of adhesive on the sides around (including the middle of the tab) can be set |
12 |
Automatic unloading mechanism |
1 |
Automatic stacking and unloading of battery core, batch removal, reducing manual demand |
13 |
Electrical operating system |
1 |
Touch screen operation, with emergency stop, power switch and other buttons |
14 |
Control system |
1 |
Electrical appliances and gas circuits are installed inside the equipment, saving space and easy to maintain |
15 |
Rack substrate |
2 |
Color: computer grey |
16 |
Dust cover |
1 |
1 set of aluminum alloy plexiglass cover, with interlock switch and emergency switch |
17 |
Dust suction mechanism |
1 |
Blower dust collection; pre positioning, material box |
Item |
Specification(mm) |
Battery core length L |
135-190 |
Battery core width W |
80-150 |
Battery thickness T |
3.5-20 |
Tab length |
6-20 |
Battery core sketch |
|
|
Item |
Specification |
Single stacking time |
0.65s~1.3s(Related to the size of the electrode) |
Single cell auxiliary time |
≤10S |
Accuracy of adjacent electrode and separator |
Center deviation±0.5mm |
Separator end face alignment accuracy |
±0.4mm(except the tail roll separator) |
Alignment accuracy of adjacent electrode |
±0.3mm |
Overall alignment accuracy of electrode |
±0.3mm |
Stacking number |
It can be set within the thickness range |
Unloading |
Pile up the battery cores and unloading |
Crop mobility |
95% |
Pass rate |
98% |
Item |
Specification |
Machine dimensions |
1700mm(L)×2350mm(D)×1877mm(H) (the size shall be subject to the final design) |
Machine weight/bearing |
About 1000KG;> 450kg/m2 |
Power supply |
AC220V±10%;single phase;
Power:3KVA;frequency:50Hz |
Compressed air |
0.5~0.7MPa(5kgf~7kgf/cm2);Consumption:200L/min;dry air |
Temperature/humidity |
5~35℃;5~55% |
Air/dust |
No salt gas, toxic and corrosive gas; no conductive dust |
Magnetic field and vibration |
There shall be no magnetic boundary affecting the device; there shall be no impact and obvious vibration |
General model diagram |
|
1 Standard exported package: Internal anticollision protection, external export wooden box packaging.
2 Shipping by express, by air, by sea according to customers' requirements to find the most suitable way.
3 Responsible for the damage during the shipping process, will change the damage part for you for free.
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